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Product Overview Meet FCI Experts at Exhibitions
High Power Interconnect Request Form
Charge Plugs Technology Articles
New Developments
POWER Supply Safe Solutions
 
 
 
New Developments
 EV Plug 16 - 63A
Features & Benefits
 
Interface
7 way interface: 5 power + 2 signal terminals
Interface design according to IEC62196-2-2 standards
"Vehicle side" Female terminals on charge connector, Male terminals on vehicle inlet
 
Electrical features 16 A - 63 A / 230V - 400V
Single-phase or three-phase Power Supply
Maximum charge performance: 43.5 kW (63 A/three phase)
Power cables: 2.5 mm² (16 A) or 4 mm² (32 A) or 16 mm² (63A)
Signal cables: 0.75 mm²
 
Environmental features
Ambient temperature – 40°c + 85°c
IP67 sealing (connector/inlet mated & inlet flap closed)
Inlet flap protection
Salt spray protection
Efficient fluids and dust draining feature
 
Mechanical features
Bearing holes for locking finger and detection
 
Overheating protection
Integrated thermal circuit breakers on inlet connector to prevent against abnormal temperature increase
 
Terminal system
Power terminal: 6 mm round crimped terminals
Signal terminals: 3 mm round crimped terminals
Material: Copper with Nickel plating
Terminals design tailored for high mating cycles performance exceeding 10.000 cycles
 
Physical features
Plastic parts: PA6 - T3 class temperature (125°C)
 
Delivery state
Charge connectors and inlets are pre assembled, controlled and can be delivered with cables
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APEX-950 High Power terminals and connectors
Male and Female Terminals
Pin Dimension : 9.5mm * 1.2 mm
  Male Terminal : Rectangular Blade
  Female Terminal : Apex 2-pieces design
Crimping capabilities : 16 mm² to 25 mm²
Very high current capabilities : 125A at 70²C 25 mm² cable, silver plating
High mechanical strength : robust and strength
Operating temperature : -40°C to +150°C (Silver Plating)
Material : Copper alloys
Plating option : Tin(Sn), Silver(Ag)
Contact resistance : <0.5ohms
 
Connector product family
 Unshielded 4+1 - way connector with ErgoMate slider and 2-step un-mating device for easy handling and reduce mating force
Other Shielded housing are possible for high voltage applications
 
Typical applications
In-car charges 3 - phase interconnection for 4+1 - way unshielded connectors
Battery, inverter (or PEB**), electric motor, junction box for shielded connectors
 
RCS-890 High Power terminals and connectors
Male and Female Terminals
  Male Terminal : RCS-800 round terminal 8mm diameter
  Female Terminal : Protective plastic cage +Body in Copper alloy with 8 contact blades
Crimping capabilities : 35mm² to 50mm²
Very high current capability : 230A at 70°C (50mm² cable)
High mechanical strength : robust and strength
Operating temperature : -40°C to +150°C (silver plating)
Material : Copper alloy
Plating : Silver(Ag)
 
Connector product family
Shielded right-angled connectors(90°) : 1-way, 2-ways
High voltage 400V - 750V
Slider mating device for easy handling and reduce mating force
Unique integrated interlock and CPA* devices for safe mating and unmating
 
Typical applications
Battery, inverter (or PEB**), electric motor, junction box
 
 (*)CPA:Connector Position Assurance
 (**)PEB:Power Electronics Box
 
 
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